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One of the world's largest vehicle manufacturers is testing custom-made prototypes of a cell material that can significantly reduce the amount of iridium in an electrolyzer cell. The custom-made prototypes delivered by the subsidiary Smoltek Hydrogen have the potential to reduce the iridium load in electrolyzer cells by 95% compared to today's commercial materials, which is a prerequisite for large-scale production of fossil-free hydrogen.
Smoltek HydroÂgen, a wholÂly-owned subÂsidiary of the Smoltek Group, has develÂoped a cell mateÂrÂiÂal that can sigÂnifÂiÂcantÂly reduce the amount of iridÂiÂum in an elecÂtrolyzÂer cell, which has resÂonatÂed around the world. Among othÂer things, one of the world’s largest vehiÂcle manÂuÂfacÂturÂers has reached out to get the opporÂtuÂniÂty to test the cell mateÂrÂiÂal.
In the colÂlabÂoÂraÂtion that the two comÂpaÂnies have entered, the vehiÂcle manÂuÂfacÂturÂer is very interÂestÂed in the unique conÂstrucÂtion, and in this iniÂtial project, Smoltek HydroÂgen has delivÂered a speÂcialÂly manÂuÂfacÂtured and cusÂtomized cell mateÂrÂiÂal for testÂing and evaluation.
We have manÂuÂfacÂtured proÂtoÂtypes where carÂbon nanofibers were first coatÂed with platÂinum, and then applied iridÂiÂum accordÂing to the cusÂtomer’s requests. It has takÂen time to figÂure out exactÂly how to conÂfigÂure the proÂtoÂtypes, so that they can also be testÂed in their labÂoÂraÂtoÂry, but now they have just startÂed testÂing the proÂtoÂtypes to see if they meet their requirements.
ElliÂnor EhrnÂberg, PresÂiÂdent of Smoltek Hydrogen
If the test turns out well, we think this cusÂtomer wants to start a largÂer project because they have big plans to use their fuel cell techÂnolÂoÂgy to also develÂop elecÂtrolyzÂers, and there seems to be no othÂer soluÂtion to the iridÂiÂum probÂlem than the techÂnolÂoÂgy we have developed.
ElliÂnor EhrnÂberg continues
The proÂtoÂtypes are based on Smoltek’s unique and patent-proÂtectÂed carÂbon nanÂotechÂnolÂoÂgy, where the objecÂtive is to reduce the iridÂiÂum load in the anode elecÂtrode in elecÂtrolyzÂer cells by 95% (which corÂreÂsponds to 0.1 mg iridium/​cm2), comÂpared to today’s comÂmerÂcial mateÂriÂals (which use 2.0 mg iridium/​cm2). Smoltek HydroÂgen has already proven in long-term tests that the comÂpaÂny’s cell mateÂrÂiÂal can proÂduce the same amount of hydroÂgen at only 0.2 mg iridium/​cm2, which makes it hopeÂful of reachÂing the final goal of 0.1 mg iridium/​cm2.
The project with this cusÂtomer has its backÂground in the preÂsenÂtaÂtions of the techÂnolÂoÂgy that Smoltek HydroÂgen carÂried out durÂing the ElecÂtroÂchemÂiÂcal SociÂety meetÂing in GothenÂburg last fall, and next week we will present updatÂed results at the 245th ECS meetÂing, which will be held in San Francisco.
ElliÂnor EhrnÂberg concludes
Fact box: Smoltek HydroÂgen’s cell mateÂrÂiÂal
Smoltek HydroÂgen is develÂopÂing a verÂtiÂcal nanofiber-based mateÂrÂiÂal for the anode porous transÂport layÂer (PTL) in PEM elecÂtrolyzÂer cells. The mateÂrÂiÂal conÂsists of a sinÂtered porous titaÂniÂum layÂer with nanofibers, a conÂforÂmal platÂinum corÂroÂsion proÂtecÂtion and iridÂiÂum catÂaÂlyst (a thin nanoparÂtiÂcle layÂer of iridÂiÂum). The mateÂrÂiÂal is one of the layÂers in an elecÂtrolyzÂer cell. When manÂuÂfacÂturÂing elecÂtrolyzÂers, a large numÂber of elecÂtrolyzÂer cells are assemÂbled into a cell stack, which is the main eleÂment in the elecÂtrolyzÂer as it is where the elecÂtrolÂyÂsis takes place and hydroÂgen is produced.
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